In high-volume manufacturing, the common assumption is that increased quantity means reduced quality. As production scales in precision machining, parts might fall out of spec, delivery schedules stretch, and repeatability becomes a challenge. For buyers and engineers, these issues create real risks, missed deadlines, increased waste, and inconsistent components.
At Hibshman, we operate differently. We’ve designed our systems and operations to deliver precision machining at scale. Consistently meeting tight tolerances and strict deadlines without adding unnecessary complexity or cost. Here’s how we’ve built a production process that grows without sacrificing what matters most.
Volume Doesn’t Always Mean Efficient Precision Machining
A common blind spot in high-volume precision machining is assuming that the ability to produce more means efficiency. In reality, high output without the right setup leads to missed tolerances, delays, and rework. Some manufacturers simply repeat small-batch workflows across larger quantities, which creates gaps and increases the risk of variation. Hibshman matches each part to the best machine, often using CNC Swiss machines to simplify the process and keep quality high.
We’ve seen this happen when clients come to us after running into problems with previous suppliers. These suppliers hit volume targets, but without the right processes or equipment, quality fell and lead times grew. After setup, we focus on quality by running regular checks and tracking each step in real time.
Systems and Processes That Support Repetition
Machinery is only one part of the equation. Hibshman uses a clear, step-by-step process guided by its ERP system, ProShop to keep precision high during large production runs. We track each order in real-time, ensuring consistency, clear documentation, and quality checks throughout the process.
First article inspections are standard procedure. Once we approve a part, we move it into a controlled production workflow with frequent in-process checks. These steps reduce the chance of deviation and ensure parts meet specifications from the first to the last unit.
Hibshman also improves internal efficiency by using a digital system to manage production. The ERP system reduces manual work, helps prevent errors, and speeds up quotes and changes. It also gives customers insight into where their order stands at any given time, improving communication and reducing surprises.
This system has contributed to measurable performance. The company maintains a scrap rate of just 0.12 percent and delivers more than 94 percent of orders on time. These outcomes are not incidental; they result from applying the same rigor to a run of 10,000 parts as to a prototype.
Case Studies: Precision Machining That Holds at Scale
Can precision machining truly hold up under large-scale production demands? Yes, and we’ve proven it repeatedly through our customer projects.
Real-world results show how Hibshman supports scalable precision machining while maintaining reliability. In one case, a client came to us after experiencing delivery issues and tolerance failures with a previous supplier. They needed 50,000 units of a part with minimal room for error, and they needed it quickly.
After reviewing their specs, we moved the job to a CNC Swiss machine capable of completing the part in a single pass. This removed secondary operations, reduced handling, and shortened the schedule. We delivered the entire run one week early with zero defects.
Another customer used several vendors for custom parts but struggled with uneven quality. We took over production, used the best method for each part, and helped lower costs while speeding up delivery. This improved their supply chain and allowed them to simplify vendor management.
We’ve also supported clients producing high-volume brackets and hardware, where lead times dropped from several weeks to just days. By streamlining fixturing, setup, and inspection, we now complete these runs in as little as one week.
Each of these examples shows that precision machining and high volume must be at odds. With proper planning, machine selection, and quality systems in place, scale becomes a strength, not a liability.
Scaling production doesn’t have to come at the cost of precision.
At Hibshman, we’ve built our equipment, systems, and processes with one focus in mind. We deliver high-volume precision machining that meets strict quality standards from the beginning to the end. Whether the order is 1,000 or 100,000 units, our standard never changes—parts that are correct, on time, and reliable.
Looking for a machining partner who can scale with your growth; without the delays, errors, or stress? Contact us to explore how we can support your next program.
